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All Categories > Wire Electrical Discharge Machining (EDM) Services  

Wire Electrical Discharge Machining (EDM) Services

At Boyer Machine & Tool, we offer the most precise, highly advanced EDM services available. Working exclusively with the Mitsubishi M750 Series FA10S machine, we ensure the best results. This 5-axis EDM machine has some of the most sophisticated features of any machine on the market.

We work within extremely tight tolerances: ± 0.00005 inches machining tolerance, ± 0.0002 inches complete cutting area tolerance. We are capable of cutting a full range of metals. We work with wire diameters ranging from Ø0.004 to 0.012 inches, and our maximum taper angle is 15º at 4.0 inches thickness. Our machining range is 13.7 x 9.8 x 8.6 inches.

Our highly precise EDM services suit the demands of a range of industries, from aerospace to automotive. Mitsubishi's Wire EDM (patented AE Generator) will also not discolor materials, which is favorable for the medical market. In fact, all equipment and software used by Boyer Machine & Tool is state-of-the-art, and provides customers with the most superior results. We work closely with customers, fulfilling all specifications while saving them money and hassle, and will always ensure the fastest lead time possible.

Whatever your EDM requirements are, we ensure fast, accurate results, top customer service, and cost-effective solutions. Please contact us with any questions, and see below for details.




Capabilities  · Part Analysis  · Quality Control  · Process Equipment  · Finishing Equipment

Capabilities

Wire EDM Equipment
Mitsubishi M750 Series FA10S

EDM Accessories
15" LCD Touch-Screen
2D CAM On-Board
3D CAD Data at the Control (Parasolid Format)
3D Power Master (PM)
Automatic Wire Threader
CNC Advance Control System
No Material Discoloration
Program Check / Monitor
Taper Machining Unit

Machine Axis
5 Axis

Max Workpiece Dimensions (W x D x H)
31.4 x 23.6 x 8.4 in

Max Workpiece Weight
1100 lb

Table Dimensions
23.2 x 20.2 in

Machining Range (X x Y x Z)
13.7 x 9.8 x 8.6 in

Wire Diameter
0.004 to 0.012 in

Taper Unit Travel (U x V)
±1.25 x ±1.25

Max Taper Angle
15º at 4.0" thickness

Surface Finish
6 µRa

Machine Tolerance
± 0.00005 in

Complete Cutting Area Tolerance
± 0.0002 in

Material
Aluminum
Brass
Bronze
Carbide
Copper
Steel
Titanium
Tungsten

Industries Served
Aerospace
Automotive
Commercial Manufacturing
Diesel Engines
Electronics
Medical/Health Care
Military
Research


Part Analysis

Part Analysis Process
Boyer Machine & Tool ensures a quick lead time by performing a detailed part compatibility analysis with our E-spirit, AutoCAD, and SolidWorks design software programs. Our experienced engineering staff will advise on modifications that will reduce production costs and increase the part's functionality requirements.

Part Analysis Software
Esprit - CAM System (3D) Full Integration of Drawing and Programming, Plus Error Free bi-directional data communications (using IGES, DXF & Parasolid Data exchange protocols)

SolidWorks

Autodesk Inventor

eDrawings

Machinery's Handbook CD

Preferred Drawing Submission
.pdf, .dwg, .dxf, .xb, .xt, .stp, and SolidWorks (.sldprt)


Quality Control

Certifications
ISO 9001:2008 Certificate 2012-2015

CMM Equipment
(2) Brown & Sharpe MISTRAL" 070705 CNC Coordinate Measuring System

Optical Measuring
(1) J & L Classic 14T Comparator with Quadra-Chek 2000 Storage Programming System
(1) Oasis Optical Inspection System
(1) Sciencescope Vision System with 15" monitor and image captive card
(1) Unitron Tool - Makers Microscope & Accessories
(1) Vision Engineering QC 300 Video & Optical Measuring Microscope (With image capture & analysis)
(2) Contour Projection Model OQ-14A with Clip Plus Vision Controller
(3) Bausch & Lomb Zoom Inspection Microscopes & Stands
(3) Fowler Stereo Inspection Microscopes & Stands
(3) Vision Engineering Microscope (Mantis)

Data Management
(1) SQC Pack 2000 4.6 Software
(2) GagePack 2000
(2) PC-DMIS CAD V4.2 CMM Software
(26) Wedege Link Lite - Software


Process Equipment

Manual Milling Equipment
(1) Adcock-Shipley Horizontal Milling Machine
(1) Burke Millrite Vertical Milling Machine
(1) Tree Vertical Milling Machine
(2) Bridgeport Series l "J" Head Vertical Mills with Digital Readout Systems

Manual Turning Equipment
(1) Adcock-Shipley Horizontal Milling Machine
(1) Burke Millrite Vertical Milling Machine
(1) Tree Vertical Milling Machine
(2) Bridgeport Series l "J" Head Vertical Mills with Digital Readout Systems

Sawing/Sanding Equipment
(1) Daito NC Cutoff Machine (Model: GA 260W)
(1) Diamond Abrasive Cutoff Saw
(1) Grob 18" Band Saw
(1) Johnson Cutoff Saw
(1) Kalamazoo Circular Blade Cutoff Saw
(2) 4" Belt Sanders
(3) 6" Belt Sanders
(4) 2" Belt Sanders
(6) 1" Belt Sanders

Sheet Metal & Welding Equipment
(1) Acetylene Welding Unit-With Accessories
(1) Di-Acro Notcher
(1) Hydraulic Press Floor Model-50 Ton
(1) Hydraulic Press Table Model-5000 Ton
(1) Miller Arc Welder 250 AMP
(1) Pan Brake- Capacity 4' ft.
(1) Precision Hand Shear- Capacity 24"
(1) Roussalle Punch Press-20 Ton
(1) Wysong Air Shear- Capacity 6' ft.-16 Gage Steel
(3) Di-Acro Piercer (Assortment of Punches & Dies)

Drilling & Tapping Equipment
(1) Brother Leadscrew Tapper-Model: BTO-263
(1) Clausing Floor Model Drillpress-Capacity: 20"
(1) Current EDM Drilling Machine-Capacity: 0.004" - 0.250" x 6" depth
(15) Delta Drill presses
(2) Bendix Automatic Drill Units-3 HP
(2) DuMore #20 High Speed Drill Units with Automatic Controls
(2) Micro Drill Presses
(2) Walker-Turner Floor Model Drillpresses with Assorted Tapping Units
(3) Aro Automatic Drill Units-Air Controlled
(3) Commander Multi-Drill Units-Model: 500


Finishing Equipment

Grinding & Honing Equipment
(1) Black Granite Lapping Plate-Capacity: 12" x 24"
(1) Covel Universal Tool & Cutter Grinders
(1) Darex Precision Drill Sharpener-Model: M4/5
(1) Millport ll Surface Grinder- Capacity: 6" x 18"
(1) Royal Master Centerless Grinder-Model TG12x4
(1) Rush 252 Drill, Mill, Tap Grinder
(1) Shigiya Cylindrical Grinder-Capacity: 6" x 10"
(1) Sunnen Honing Machine-Model: MBC-1804 (with auto sizing and power stroking)
(2) Contour Grinders-Hand
(2) Covel Surface Grinders-Capacity: 6" x 18"
(2) DedTru Centerless Grinding Attachments
(2) Okamoto Surface Grinders-Capacity: 12" x 24"

Product Finishing Equipment
(1) AQUA Systems Water Purification System (Reverse Osmosis)
(1) Econoline Mini Sandblasting Unit
(1) Electro-Burring Machine-Capacity: 4 cu. ft.
(1) Kleer-flo Powermaster Parts Cleaning System (Wash - Rinse - Dial Temp Tunnel Dryer)
(1) Lyman Small Parts Tumbler, Model: 3200
(1) Lyman Small Parts Tumbler, Model: 600
(1) Ney Envirosink Aqueous Ultrasonic Cleaning System (Wash - Rinse - Heated Air Drying)
(1) Rosemont Vibratory Finishing Machine, Capacity: 2.8 cu. ft.
(1) Sweco Vibratory Finishing Machine, Capacity: 2 cu. ft.
(1) Trinco Dry Blast Sandblasting Unit
(3) Foredom Flex Shaft De-Burring Units
(4) Hand Grinders (For Part De-Burring)
(4) Telesis Pin Marking Systems (one with rotary indexer)
(4) Ultra-Sonic Part Washers
(6) Graymills Parts Washers


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Measurement Equipment
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ISO 9001:2008 Certificate 2012-2015
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